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Archive for December, 2007

Salt Water Environment Maintenance

Þ        Chain:

Many resorts utilize two chains.  One is soaked in Diesel fuel and then replaces the chain on the bike.  They change chains every week.

 

Þ        Seat:

Before assembly of the bike, take the spring off of the seat and spray with two coats of rust oleum primer, and then spray it with one coat of black rust oleum paint.  This will add many months to the life of the springs.

 

Þ        Seat Post:

The seat post should be removed from the frame at least once a month and sprayed with protective oil.

 

Þ        Handlebar Stem:

This should be removed once a month and packed with grease and then replaced.

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Handlebar Stem Installation & Removal

Handlebar Stem Installation & Removal

 

Installation

 

1. Tighten Rudder Collar as shown below. (2″down, 50mm)

 

2. Grease the “Wedge” to eliminate the potential for corrosion. 

 

3. Insert the stem so that the expanding mechanism (style #1 or #2) is near the rudder collar.  Failure to do so may expand the Rudder Tube when tightening.

 

4. Tighten Rudder Collar.  (20-25 ft-lb)

 

5. Tighten Stem Bolt. (50-70 ft-lb)

 

Removal

 

1. Loosen Stem Bolt 5-6 revolutions.

 

2. If Stem Bolt raises up to Height “A” as shown below, then it must be tapped down with a hammer to release the Wedge.

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Specifications

 

EXPLORER I

EXPLORER II
Width: Hull-Hull…………… 42 in.
Width: Outside……………. 55 in.
Weight:…………………….. 95 lbs.*
Capacity: (Rider & Cargo)..400 lbs.
Width: Hull-Hull…………… 84 in.
Width: Outside……………. 97 in.
Weight:…………………….. 170 lbs.*
Capacity: (Rider & Cargo).. 600 lbs.
 
Common Features/Specifications
    1. Length:                                             10 feet
    2. Height:                                             53 inches
    3. Gear Ratio:                                      8.6.1
    4. Propeller Diameter:                         12 inches
    5. Prop Draft – 200 lb. rider:               18 inches
    6. Hulls:                                               Roto-Molded Polyethylene
    7. Hull Draft – 200 lb rider:                 9 inches
    8. Frame – 19 inches:                         Powder-Coated Aluminum
    9. Steering:                                         2-Position Front Rudder
    10. Adjustments:                                  Quick Release Seat Clamp

*Weight may vary with accessories

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Changing the Drive Train Lubricant

Step 1:            Locate the two drain plugs (Lube Drain and Lube Vent) at the top of the propeller drive train assembly, with the propeller drive train assembly in the DOWN position.

 

 

Step 2:            Use a container to catch the old lubricant.

 

Step 3:            Place the container under the lower hole to catch the lubricant.

 

Step 4:            Remove the drain plugs and the rudder o-rings, and rotate the propeller drive train as shown.

 

 

 

Step 5:            When the lubricant is fully drained, rotate the propeller drive train to its DOWN position.

 

Step 6:            Add new lubricant.

 

Step 7:            Wet the o-ring seals with lubricant and install.  Install and tighten stainless steel drain plug screws.

 

                        Be careful not to over-tighten the drain plugs.  When the plug feels snug, turn one-quarter turn more.

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Parts Description - EXPLORER I

 
 
 
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Replacement Parts & Accessory List

A Replacement Parts & Accessory List is available upon request.
Please contact:

FunWatercraft Products, LLC
PO Box 176
Hamel, MN

763-478-2407 800.972.8516 Fax: 763.226.2338

info@funwatercraft.com

www.hydrobikes.com

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